Case Study
FANCL Japan
FANCL automated complex mixed-SKU piece picking operations using MujinOS-powered robotics, enabling autonomous picking, sorting, barcode scanning, and order fulfillment across a wide range of product types. The system adapts in real time to varying packaging formats and product positions, reducing manual intervention while improving operational resilience and order accuracy.
Challenge
At its Osaka logistics center, FANCL faced the challenge of automating mixed-SKU order fulfillment in an environment where products arrived in different packaging formats and orientations. Traditional robotic systems struggled with items positioned deep inside containers, unstable products, and packaging materials that required manual handling, creating operational bottlenecks and limiting automation effectiveness.
Solution
Using MujinOS and the MujinController platform, FANCL deployed an intelligent robotic piece-picking solution powered by advanced 3D vision, autonomous motion planning, and adaptive end-of-arm tooling. The system automatically selects the appropriate gripper for each product, removes packaging inserts when necessary, performs six-side barcode scanning, and intelligently adjusts picking strategies based on item characteristics and placement.
By integrating multiple fulfillment tasks into a single robotic workflow, FANCL created a highly flexible automation solution capable of handling diverse product assortments without manual intervention.
Results
Automated mixed-SKU piece picking and sorting operations
Autonomous gripper switching based on product requirements
Reduced dependency on manual handling and intervention
Improved order accuracy through integrated barcode verification
Increased operational resilience by handling difficult pick scenarios automatically
Seamless handling of products in open-top cartons and delivery boxes
Scalable solution adaptable to multiple industries and product categories
Key Technologies
Adaptive Piece Picking Robotics
Robots automatically select the optimal gripping method based on product type, packaging, and orientation.
Advanced 3D Vision
Real-time perception enables accurate detection of products, packaging materials, and difficult-to-reach items.
Autonomous Motion Planning
MujinOS dynamically calculates collision-free robot movements and optimal picking paths without manual programming.
Integrated Barcode Verification
Six-side barcode scanning ensures accurate identification and sorting throughout the fulfillment process.
Multi-Function Fulfillment Automation
A single robotic workflow combines picking, insert removal, barcode scanning, and sorting operations for maximum efficiency.